BANDING MACHINES FOR DC MOTOR ROTORS

Advantages

• Optimal and repeatable banding results thanks to automatic tape tension control and precise overlap management.
• Possibility to integrate pre-heating systems for more effective application.
• Possibility to work in manual, semi-automatic, or automatic mode.
• Complete monitoring of the banding process and results.
• Possibility to store a work program for each rotor reference.
• Possible combination with other functions (brushing, undercutting, welding, turning, coil leads cutting, and electrical testing).
• Full compliance with Industry 4.0 requirements.

Technical features:

• Load cell for display and automatic control of tape tension, with closed-loop control and adjustment system.
• Maximum tape tension achievable and continuously maintainable: 3500 N.
• Electrical drives for the translation of the banding carriage and the rotation of the armature ensure maximum control of the banding pitch, allowing precise overlap management.
• Dedicated heating system to heat the tape application area to the desired temperature, making the application more effective. This solution enables higher performance of pre-impregnated tapes.
• Possibility to use pre-preg tapes of any type, such as Isoglas, Polyglas, and other brands.
• Possible execution of the banding cycle in manual, semi-automatic, or automatic mode.
• Operator platform with operator presence sensors that allow the operator to work close to the rotor to apply other materials and monitor the process.
• Possibility to set and store a work program for each specific rotor reference.
• Possible installation of the banding unit in multi-function machines that combine multiple work functions (brushing, undercutting, welding, turning, coil leads cutting, and electrical testing).
• Integrated remote assistance module: Rimac technicians can remotely connect to the machine and initiate real-time remote assistance sessions. By accessing the control panel and the PLC and thus verifying the machine’s operation, Rimac’s technician can intervene directly to resolve issues or provide timely guidance. The module can be connected via Ethernet, Wi-Fi, or GSM card.